Every Goodyear Production Schedule Is Built on an Assumption

Six weeks between PO and plant. And nothing reliable in between.

A rubber shipment from Thailand goes quiet for three weeks. Your planner finds out it’s late when the Lawton line shuts down and the OEM delivery window is already closed. The supplier flagged the delay in an email three weeks ago. Nobody caught it, and that’s just one shipment.

Look Under the Hood

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Goodyear

53 Plants. 20 Countries. And Your Supply Chain Is Running Flat.

  • Inbound is a black box. Hundreds of POs are somewhere between a supplier in Southeast Asia and your plants. Nobody knows which ones are on track and which ones are about to shut down a line.
  • Your OEMs’ assembly line stops before you know the shipment is late. One missed window won’t lose an OEM contract, but a pattern of them will.
  • The team got leaner. The supply chain didn’t. You closed plants, sold three business units, and reduced headcount. Your remaining team is still managing 53 plants in 20 countries, and hundreds of suppliers with the same manual processes they had before.
  • Carrier updates still require a phone call. Your coordinators spend all day calling and emailing carriers for status updates. Across thousands of shipments a day, that’s tens of thousands of hours a year spent collecting information instead of acting on it.
Shipping yard with trucks

Gaining Traction

Full status on every inbound PO from the moment it ships through arrival at the plant. Carrier updates arrive on their own, without your coordinators picking up the phone. Dock schedules adjust automatically when a truck is early or late, and your team’s time goes back to margin improvement instead of information collection.

Four Blowouts That Happen Every Week. Here’s How They Stop.

The Black Box

Catch the Delay at Week Two, Not Week Eight

What Changes

Your team gets live status updates on every inbound PO from the moment it ships. Delays surface weeks before the material is due at the plant, with enough lead time to call an alternate supplier or adjust your production schedule. Your suppliers don’t need to change the way they do anything. Emails, PDFs, and quality certificates get read automatically in real time and fed into your planning tools without anyone needing to key anything in.

How It Works

AI reads your suppliers’ emails, documents, and shipping confirmations and maps every PO against live carrier milestones.

What that means for Goodyear

  • Fewer line shutdowns and less emergency airfreight spend. Your team catches supplier delays weeks early and acts before they become production problems.
  • Your planning system works with real-world supplier status instead of assumed lead times, which means more accurate production schedules and fewer last-minute scrambles.

What Others Have Seen

Arrow Electronics uses AI to collaborate with 1,800 suppliers across multiple languages. The AI reads natural language emails, parses attachments like commercial invoices and bill of lading documents, and feeds structured data back into their ERP. Their previous supplier portal had low compliance because suppliers refused to use it. Email-based AI collaboration changed that entirely.

Source: FourKites GSKO, 2025

The Phone Call

Give Your Coordinators Their Day Back

What Changes

An AI agent handles carrier communication across your entire network automatically. When a shipment is at risk, the carrier is contacted before your coordinator knows there’s a problem. Your team only sees what needs a human decision.

How It Works

An AI agent calls and emails your carriers for status updates, processes the response, and flags what needs your attention.

What that means for Goodyear

  • Your team handles growing shipment volume without adding headcount.
  • When an OEM or dealer calls asking where their shipment is, your customer service team has the answer in seconds.

What Others Have Seen

  • Coca-Cola cut shipment inquiry response times from 90 minutes to 27 seconds, returning hundreds of hours to their team annually. Source: FourKites Testimonial Tracker, Coca-Cola, Oct 2025; FourKites GSKO, 2025
  • Church & Dwight saves 25 hours per week on tracking responses alone. Source: FourKites Testimonial Tracker, Church & Dwight, Oct 2025
  • First Solar eliminated manual carrier email entirely across their global manufacturing network. Source: FourKites Testimonial Tracker, First Solar, Oct 2025

The Dock

Stop Losing Money Every Time a Truck Shows Up

What Changes

Your facility teams see every trailer on the property in real time, and dock appointments adjust automatically when carriers run early or late. Drivers check in through self-service kiosks in seconds, and dock priority is set by business impact, so OEM-critical material gets unloaded before general inventory without anyone making that call manually.

How It Works

Sensors track every trailer in the yard. AI assigns and reassigns dock doors based on what’s arriving, what’s late, and what’s most urgent.

What that means for Goodyear

  • Detention costs drop across your plant network, and for the first time you can see exactly where and why.
  • Your facilities move more volume through the same number of docks.

What Others Have Seen

  • Trane Technologies eliminated nearly all of $2.69M in annual detention at two sites and has since expanded across additional facilities. Source: FourKites Testimonial Tracker, Trane Technologies, Oct 2025
  • Kimberly-Clark automated 83% of gate volume and cut check-in from 8-10 minutes to under two. Source: FourKites Testimonial Tracker, Kimberly-Clark, Oct 2025
  • US Cold Storage automated 86% of dock scheduling with 96% accuracy, processing 600+ shipments faster and more reliably. Source: FourKites Testimonial Tracker, US Cold Storage, Oct 2025; FourKites GSKO, 2025

The Full Picture

One Screen for Everyone. No Reconciliation.

What Changes

Your leadership, your regional teams, and your planners all work from the same data, filtered to what each of them actually needs. When a disruption in Asia Pacific threatens an OEM delivery in Americas, everyone sees it at the same time. The platform deploys in weeks, starting with the regions and use cases that matter most.

How It Works

One platform connects inbound supplier status, outbound shipment tracking, and facility operations with role-specific dashboards.

What that means for Goodyear

  • Don Metzelaar’s team gets the supply chain data layer to drive the next phase of operational improvement in weeks, matching the pace Goodyear Forward set.
  • Raman Mehta’s Enterprise Grade Intelligence framework gets the supply chain data layer it needs, and FourKites handles the integrations across 20 countries so IT doesn’t have to.
  • When your Americas team cuts detention at Lawton, EMEA can see exactly how they did it and apply the same approach.

What Others Have Seen

  • Bridgestone Americas connected inbound supplier collaboration, order tracking, and carrier visibility on one platform. Their former VP of Logistics identified millions in annual waste from running those functions separately. Source: FourKites GSKO, 2025

Road Tested. Results Measured.

Goodyear

Trane Technologies

Trane Technologies is a $14 billion global manufacturer shipping 150,000 loads a year across all modes to 6,000 distributor and dealer locations. Before Dynamic Yard, their teams were managing trailers by email and phone, guessing which were full, which were empty, and scrambling when last-minute requests came in. They deployed Dynamic Yard starting with their most problematic facility and saw payback in three months from detention and wait time reduction alone. They’ve since expanded to 11 sites and eliminated nearly all detention at their pilot locations.

“FourKites’ yard analytics and performance dashboards helped us eliminate almost all of our annual detention at two sites reducing costs by 98.6%.” — Trey Hendricks, Director of International Logistics Operations, Trane Technologies

Why This Matters for Goodyear: Three-month payback at a company with a fraction of your facility count.

Arrow Electronics

Arrow Electronics manages 1,800 suppliers across multiple countries and languages. When their supplier portal failed because suppliers refused to use it, they deployed an AI agent that reads supplier emails and attachments in any language and feeds structured data directly into their ERP. The result: 70% less manual procurement work, suppliers onboarded 5x faster, and integration costs down 80%.

Why This Matters for Goodyear: Your rubber suppliers in Southeast Asia communicate by email. That’s exactly how Arrow’s AI agent works.

Goodyear
Goodyear

First Solar

First Solar moves 100,000 full truckloads a year across manufacturing facilities in six countries. Tracy went live in under a month and now handles carrier communication for their entire network at 99.7% accuracy. Automated invoicing on delivery has also accelerated their cash flow.

“We’ve fundamentally shifted from reactive to proactive operations across our global manufacturing network, eliminating manual email processes.” — Justin Carder, Lead – Logistics Operations, First Solar

Why This Matters for Goodyear: First Solar builds a new factory every year and can’t keep adding headcount to match. Sound familiar? Tracy was live in under a month and runs at 99.7% accuracy across their global network.

Shipping yard with trucks

See What This Looks Like for Goodyear

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